If you operate overhead cranes in your workplace, load testing isn’t just a safety best practice—it’s a legal requirement. Ensuring your lifting equipment is properly tested and maintained helps prevent costly failures, keeps workers safe, and ensures compliance with Australian Standards and WHS regulations.
What is Load Testing?
Load testing is the process of applying a specific load to a crane or hoist to confirm that it can safely lift and handle its rated capacity. It’s typically done as part of commissioning new equipment, after repairs or modifications, or during scheduled maintenance.
In Australia, load testing is governed by standards such as AS 2550.1 and AS 1418, which outline safety requirements for cranes, hoists and winches. Employers have a legal duty to ensure all lifting equipment is inspected and tested at appropriate intervals.
See SafeWork NSW’s guidance on crane safety
How Often Should You Test?
While specific testing intervals can vary, overhead cranes generally require:
- Initial load testing before first use
- Routine inspections and testing at least annually
- Extra testing after structural repairs, upgrades or relocations
Records of all inspections, load tests, and repairs must be kept and made available for auditing or in the event of an incident.
Stay Compliant with a Proactive Approach
Staying on top of compliance means more than ticking boxes. A proactive maintenance and testing program helps detect issues early, reduce downtime, and avoid penalties.
At Jones Complete Services, we specialise in overhead crane servicing, including certified load testing, inspection, and documentation.
We work with businesses across NSW to ensure their cranes meet all regulatory and safety obligations. Whether it’s a routine inspection or post-repair testing, we provide peace of mind with fully documented, standards-compliant service.
Book an inspection today or talk to us about a tailored maintenance and testing plan.
